Here are the features of 2.54mm TSW-1-XX-05 pin header connector male：

• Pitch: Pin pitch is 0.100″ (2.54mm).

• Contact System: Some models adopt a 0.025″ (0.635mm) square post contact system.

• Mounting Type: Mostly through-hole mounting with solder terminals.

• Operating Temperature Range: Generally capable of working within the temperature range of -40’C To +105*C.

• Contact Material and Coating: The contact material is often phosphor bronze, with surface coatings such as gold and tin to meet different electrical performance and durability requirements.

• Packaging Form: Usually supplied in bulk packaging.

• Compliance Standard: Compliant with RoHS standards, featuring environmental protection properties.

2.54mm TSW-1-XX-05 pin header connector maleoffers the following advantages and benefits over other pin headers, in addition to the common features mentioned earlier:

• Superior Electrical Performance: The contact material of 2.54mm TSW-1-XX-05 pin header connector male is often phosphor bronze, which provides excellent electrical conductivity and mechanical strength. Some models feature surface coatings such as gold and tin; for example, gold plating delivers low contact resistance and high corrosion resistance, ensuring stable and reliable signal transmission. With a rated current of 4.7A-5.2A and a rated voltage of 465V, 2.54mm TSW-1-XX-05 pin header connector male can better meet the high-current and high-voltage requirements of applications compared to some ordinary pin headers.

• Reliable Mechanical Performance: 2.54mm TSW-1-XX-05 pin header connector males adopts a 0.025″ (0.635mm) square post contact system. This structure enables more stable contact and a higher number of mating cycles, with some models supporting up to 250 to 2500 mating cycles. In addition,2.54mm TSW-1-XX-05 pin header connector male offers a variety of pin lengths and body position options, which can adapt to different installation spaces and connection needs.

• Strong Environmental Adaptability: 2.54mm TSW-1-XX-05 pin header connector male operates within a temperature range of -40’C To +105*C. Compared to some pin headers that only work within a narrow temperature range, it has a wider range of application scenarios and can adapt to harsh working environments. Meanwhile, this series of connectors complies with RoHS standards and features environmental protection properties, meeting the environmental requirements of modern electronic equipment.

• Optimized Cost and Performance: Samtec’s TSW series provides a variety of plating and reinforcement feature options, allowing users to optimize cost and performance based on specific application requirements. Users can select more cost-effective models while meeting performance needs.

• Wide Application Range: 2.54mm TSW-1-XX-05 pin header connector male boasts the industry’s largest range of standard pin counts, terminal lengths, and options. It is suitable for various application scenarios, including industrial automation, automotive electronics, and communication equipment. Compared to some pin headers with single functions,2.54mm TSW-1-XX-05 pin header connector male has broader applicability.

Leveraging the above advantages, 2.54mm TSW-1-XX-05 pin header connector male’s application scenarios are far broader than ordinary pin headers, focusing on fields with higher requirements for performance and reliability:

• Industrial Automation: Such as internal and external connections of PLC controllers, sensor modules, and industrial robots, which need to withstand high temperatures and vibrations in factories.

• Automotive Electronics: Suitable for in-vehicle navigation, Engine Control Units (ECUs), in-vehicle entertainment systems, etc., capable of handling temperature fluctuations and vibration impacts inside vehicles.

• Communication Equipment: Including base station equipment, routers, switches, etc., which require stable transmission of high-frequency signals and reliable long-term operation of equipment.

• Medical Equipment: Such as monitors and diagnostic equipment, which have strict requirements for signal transmission accuracy and equipment stability. 2.54mm TSW-1-XX-05 pin header connector male‘s low contact resistance feature can meet these needs.

• Aerospace: Some reinforced models can be used in spacecraft ground test equipment, adapting to extreme temperatures and low failure rate requirements.

Key Details for Usage

1. Matching Selection: Confirm the pin count, plating type (gold for high-reliability scenarios, tin for cost-sensitive ones), and pin length match the application’s current, voltage, and installation space requirements to avoid performance mismatch.

2. Installation Operation: Use tools with appropriate torque for soldering or assembly to prevent pin bending/breakage. Ensure solder joints are full and free of cold solder to avoid poor contact; for through-hole mounting, ensure the connector is perpendicular to the PCB to prevent mechanical stress.

3. Environmental Control: Do not use TSW-1-XX-05 pin header connector male beyond the -40’C To +105*C temperature range. Avoid exposure to corrosive environments (e.g., acid mist, high humidity) unless using corrosion-resistant models, to prevent plating oxidation and contact failure.

4. Plugging and Unplugging Limits: Do not exceed the rated mating cycles (250-2500 times, varies by model). Pull the connector body instead of the wires during unplugging to avoid pin damage or wire detachment.

5. Storage and Protection: Store in a dry, dust-free environment with temperature and humidity control. Unused connectors should remain sealed to prevent dust or moisture from adhering to contacts, which could affect conductivity